Lean Manufacturing at Workplace

Day 1:

• Pre-Test
• Ice Breaking
• Program Introduction

Module 1: Overview of Lean Manufacturing

• Identify wastes and types of production wastes.
• Benefit of Lean manufacturing.
• Principles and applications of Lean.
• Compute production capacity and TAKT time.

• Activity 1 – Exercise on TAKT time & capacity calculation

Module 2 – Inventory and Production Control

• Objectives of inventory control.
• Classify inventory with ABC analysis.
• Kanban inventory management and compute optimal quantity
• Basic Lean and QC tools.

• Activity 2 – Practise on Basic LEAN tools

Recap of learnings for Day 1 & Brief introduction of Day 2

Day 2:

Program Introduction for Day 2

Module 3 – Lean Implementation and Preventive Maintenance

• Determine preventive maintenance needs.
• Performance metrics in Lean manufacturing.
• Lean implementation and sustainability.
• Total Productive Maintenance

• Activity 3 – Exercise on LEAN Implementation & Sustainability

Module 4 – Key Performance Metrics In LEAN

• Overall Equipment Efficiency & Cycle Time
• Work In Progress & Inventory Turns
• First Time Yield & Defect Rate
• On Time Delivery (OTD) & Customer Satisfaction (CSAT)

• Activity 4 – Differentiate Individual LEAN Metrics

Recap of Day 2 & Summary of overall learnings

Valuable references & Methodology for referral

Post Test & Evaluation